Industry Corn Mill Plant Corn Flakes Machine , Maize Processing Equipment

Industry Corn Mill Plant Maize Processing Equipment Hydraulic Flaking Machine

detail introduce:

It adopts high-nickel-chromium-molybdenum alloy centrifugal roll from China First Heavy Industries with hardness of HS75º-78ºand thickness 30mm, which ensures the strength of roller’s inner support. Our company has achieved patented technology for shaft assembly process, the roller body is with a filling hole for adding heat conduction oil, which promise uniform heat recycling and the roll body will not deform. And the rolled flake is uniform, the roller service life is prolonged to be twice.

Features:

1. The location limit control is designed to avoid collision of the two rollers; The specially designed big and small hand wheels working together fulfills this purpose. With this design, the equipment is easier to operate, controlling is more precise and flaking is more stable.
2. Equipped with permanent magnetic bar to prevent damage to the roll from iron in the material;

The magnetic bar can be set outside the feeder when it needs cleaning, this way makes cleaning easy and the iron scrap will not fall inside machine.

3. The scraper is fixed on the base frame by means of spline shaft, and operates can adjust it outside the machine, very convenient; A location limit is designed for the scraper, and after scraper reaching to the right location, it barely wears out any more, which lengthen its work life largely; It can be pulled out along smooth rail when it needs replacing, quite simply.

4. The pumping station complete with PLC control system works in an intermittent way. It works like this, when the system pressure rises to the upper limit, the oil pump stops automatically to keep a proper pressure; and when the pressure falls under the lower limit, the oil pump automatically starts and increases the pressure back to normal in 2 or 4 seconds.

Comparing to the traditional pump station, the intermittent type has some advantages:

keeping the proper pressure for a much longer time, saving energy obviously; the real working time of the pump is quite short, so it has a longer work life than traditional type; Working in the intermittent way can keep case and oil temperature almost constant without rising too high, so the system is more stable than the traditional type;

5. The control system is equipped with high quality imported PLC, high material level and low material level monitoring device; There are two models, manual and automatic, on the control panel;Under manual model, every action can be controlled separately; Under automatic model, main motor and oil pump motor are started first; when the detector for the high material level send back a signal and the pressure of oil pumping system reaches to the proper pressure, the two rollers get engaged automatically, then the motor driving the feeding roller start, and in the meantime, the blocking gate opens, the machine coming to working state; Several seconds after the low material level sending a signal, the blocking gate and the motor for feeding roller stop automatically, in the meantime, two working rollers get disengaged, the machine coming to stop.

Specification:

Capacity: 130-160T/D

Power of main motor: 37KW/1pc ×2

Roller size: Φ600×1500(mm)

Speed of roller: 310r/min

Flake thickness: 1.5-2mm

Power of main motor for feeding roller: 1.1KW

Speed of feeding roller: Stepless speed chang

Power of main motor for oil pump: 2.2KW

Pressure of oil pumping system: 3.0～4.0Mpa(Depending on the output)

Size: 2600×2300×1800(mm)(length × width × height)

Weight: Nearly 8.5 ton in total.